Ahh...now the penny drops. You're using Cp4 and upgrading to Cp6x. Cp4 used a totally different text rendering technology. It's quite a long time ago now, but I remember being on the Cp5 beta program and this issue of the fonts all resizing when you upgrade from 4 to 5 was a common thread back then. Adobe did mitigate the issue to some extent, but it was just one of those things you had to put up with. I'm afraid my tips about the Object Styles are not going to help you on this one.
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